DISTRIBUTION OF N- AND ISO- BUTYRALDEHYDES BETWEEN TRI-N-BUTYL PHOSPHATE/ N-DODECANE AND NITRIC ACID

ABSTRACT

The distribution of n- and iso-butyraldehydes between tri-n-butyl phosphate(TBP) n-dodecane(nDD) and HNO₃ were measured. The distribution ratio of n-butyraldehyde in the TBP/nDD and HNO₃ system was nearly the same as that of iso-butyraldehyde. The distribution ratios of n- and iso-butyraldehydes increased with TBP concentration in the organic phase. The equilibrium constant of the extraction reaction was about 2. In a uranium, neptunium and plutonium separation process, most of the n- and iso-butyra1dehydes fed into theNp separation stepor into thePu/U partition will be left with the TBP solvent. The two compounds will be partly back-extracted to the aqueous phase in the U purification and in the solvent washing steps of the PUREX process.     

Interfacial microstructure and strength of steel/aluminum alloy joints welded by resistance spot welding with cover plate

We joined aluminum alloy A5052 to cold-rolled steel SPCC (Steel Plate Cold Commercial) and austenitic stainless steel SUS304 using resistance spot welding with a cover plate. The interfacial microstructure was observed using transmission electron microscopy. A thick two-layered reaction layer contains Fe₂Al₅ and FeAl₃ and a thin serration reaction layer contains Fe₂Al₅ and FeAl₃ were observed at the A5052/SPCC and A5052/SUS304 interface, respectively. Mechanical property analysis suggested that the reaction layer has no effect on the tensile shear strength of the A5052/SUS304 joint and that the tensile shear strength of the A5052/SPCC joint is influenced by the reaction layer formed at its interface.     

Development of a fed-batch culture process for enhanced production of recombinant human antithrombin by Chinese hamster ovary cells

Antithrombin is a serine protease inhibitor that inactivates several coagulation proteases, primarily thrombin and factor Xa. The Chinese hamster ovary (CHO) cell line transfected with a vector expressing recombinant human antithrombin (rAT) and a selectable marker, glutamine synthetase (GS), was cultivated in a 2-l fed-batch culture process using serum-free, glutamine-free medium. To maximize the rAT yield, effects of culture pH, balanced amino acid feeding, and an increased glutamate concentration on cell metabolism and rAT production were investigated. When cells were grown at pH values of 6.6, 6.8, 7.0, and 7.2, the maximum cell density and maximum lactate concentration decreased with decreasing pH. The highest production level of rAT was obtained at culture pH 6.8 due to the extended culture lifetime. Compared to the imbalanced amino acid feeding at culture pH 6.8, the balanced amino acid feeding increased the amount of rAT activity by 30% as a result of an increased viable cell number. A decrease in the specific glucose consumption rate (q(Glc)) with increasing culture time was observed in all the above-mentioned experiments, while the glucose concentration was maintained above 0.7 g l(-1). In addition, a decrease in the specific rAT production rate (q(rAT)) was observed after the depletion of lactate in the late cultivation stage. Taken together, these results suggest that the reduced availability of cellular energy caused by the decrease in q(Glc) and depletion of lactate led to the decrease in q(rAT). This decrease in q(rAT) was partially prevented by increasing the residual glutamate concentration from 1 mM to 7 mM, thus resulting in an additional 30% increase in the amount of rAT activity. The optimized fed-batch culture process yielded 1.0 g l(-1) rAT at 287 h of cultivation.     

Acetylation of loofa (Luffa cylindrica) sponge as immobilization carrier for bioprocesses involving cellulase

The feasibility of using loofa sponge for immobilization of cellulase-producing microorganisms was investigated by acetylating loofa sponge. Acetylation was achieved by autoclaving process of loofa sponge immersed in acetic anhydride at various temperatures for various times. The degree of acetylation, as inferred by the weight percentage gain (WPG), was enhanced by increasing both temperature and the duration of acetylation. The acetylation of a piece of loofa sponge in an autoclave at 120 degrees C for 20 min resulted in a WPG of about 8%, which was sufficient to protect the loofa sponge against cellulose degradation. The acetylated loofa sponge prepared under this condition was not decomposed by commercial cellulase and its structure was maintained for more than 720 h during repeated-batch treatments with commercial cellulase. A flocculating yeast (Saccharomyces cerevisiae IR-2) and a fungus (Trichoderma reesei QM9414) were successfully immobilized in the acetylated loofa sponge. In each case, the percentage of immobilized cells was as high as that obtained using nonacetylated loofa sponge. Acetylation had no adverse effects on cell growth and immobilization of T. reesei QM9414, as well as on cell growth and ethanol production by S. cerevisiae IR-2. T. reesei QM9414 immobilized on an acetylated loofa sponge was successfully used for repeated-batch cellulase production from commercial cellulose powder. Although the acetylated loofa sponge showed a slight weight loss, it was not disintegrated by activated sludge. The results obtained in this study showed that acetylated loofa sponge is suitable as an immobilization carrier for bioprocesses involving cellulase.     

Evaluation of Chinese hamster ovary cell stability during repeated batch culture for large-scale antibody production

Pharmaceutical manufacturing plants can be operated continuously for several months. It is therefore important to use cells with long-term stability for the production of active ingredients. We investigated the reliability and long-term stability of an antibody-producing cell line. A recombinant Chinese hamster ovary (CHO) cell line was cultivated in spinner flasks and reactors, including a practical production-scale reactor (1600 L), for 109 days to produce monoclonal antibodies against the HM1.24 antigen. During cultivation, the cells remained stable and there was an increase in the rate of cell proliferation, yielding viable cells at high density. A decrease in cell-specific productivity was associated with this increase in the rate of cell proliferation. The cells were genetically stable and other measures of cellular function remained consistent throughout the cultivation period.     

Syntheses and structures of highly soluble bis(ethylenedithio)tetrathiafulvalene molecules with alkyl chains

Bis(ethylenedithio)tetrathiafulvalene (ET) molecules with one alkyl chain, C_nET (n = 1–6) are synthesiszed. The solubility in usual organic solvents is remarkably improved without changing the electron donating ability, and good thin films are formed by the solution cast method. C₁ET has the same dimer structure as ET, while the structures of the n = 2–4 molecules are composed of zig-zag columns.